Welding inspections using laser scanning is a state-of-the-art measurement technique used in weld quality control. The process involves the precise mapping of surfaces using a laser beam, which generates a detailed 3D digital model. This technology is gaining increasing recognition due to its high accuracy and speed of analysis. Laser technology is becoming increasingly popular in NDT (Non-Destructive Testing) inspections.
Laser scanning in NDT
Laser scanning is a novelty in non-destructive testing. The technology is used both for initial analysis and for regular inspection of weld quality during the life of a structure. The precision of laser measurements allows the smallest surface and internal defects to be picked up. This directly improves the quality and safety standards of the structure.
Laser scanning enables non-invasive inspection of welds. The inspection process does not disturb the components to be inspected. This method is particularly useful in situations where traditional NDT techniques, such as ultrasonic or radiographic testing, may be difficult to apply. Laser scanners allow fast and accurate mapping of both large areas and individual components.
The three-dimensional models created during inspection give engineers a complete picture of the weld structure. This makes it possible to detect defects such as edge mismatches, excessive weld material or other deformations that can affect the strength of the joint.
Inspections using laser scanning are relatively fast. Inspection can be carried out in a short time, even for large objects such as pipelines or steel structures. The automatic generation of inspection reports makes it easier to analyse the results and make decisions at each stage of the project.
Advantages of laser scanning in welding inspections
Although laser scanning is not always the best inspection method, there are a number of advantages that set this technology apart from other NDT methods. The main advantages are:
- precision,
- speed of measurement,
- digital reports and visualisations, also in 3D
One of the main advantages of laser scanning is its extreme precision. It makes it possible to detect the smallest defects such as micro-cracks, weld irregularities or incorrect filling. The digital scan results can be compared with CAD models. This allows deviations from the design to be detected quickly.
Laser scanners are used in a variety of scenarios – both for initial inspection of new welds and for periodic inspection of existing structures.
NDT applications in industry
Laser scanning is rapidly gaining acceptance in various industries. The technology is being used both in construction projects and in the inspection of industrial infrastructure. In industries where weld quality is crucial, laser scanning is becoming the preferred inspection method.
In the construction and shipbuilding industries, laser scanning is often used to inspect welds in large steel structures. Scanning enables the quality of welds to be checked quickly and accurately at any stage of construction. Early detection of defects makes it possible to eliminate them, and this minimises the risk of future failures.
In the oil and gas industry, where pipelines are exposed to extreme conditions, this technology enables an accurate assessment of the condition of welds, detecting corrosion, deformation and other defects that can affect the tightness and strength of the structure. Regular inspections using laser scanning help prevent costly repairs.
Laser scanning is also widely used in the quality control of machine components and industrial equipment. Regular condition monitoring contributes to extending the life of machines and increasing their efficiency.
Collaboration with PROram in welding
PROram offers comprehensive laser scanning and NDT welding inspection services. The company provides advanced technological solutions and the support of qualified experts who work with clients at every stage of the project. Use the synergy of modern technology and the experience of PROram’s experts for the success of your project!
Customised approach to projects
The company offers a flexible approach to the implementation of laser scanning and NDT inspection services, adapting the technology to the client’s specific conditions and needs.
PROram works with companies in a variety of industries such as construction, energy, shipbuilding and petrochemicals, providing comprehensive support at every stage of the project – including the quality management system.
As part of the cooperation with PROram, clients can count on full technical support, analysis of inspection results and recommendations for further action.
Welding inspections using laser scanning – summary
PROram provides comprehensive services in the field of laser scanning and NDT welding inspections. The company combines advanced technology with extensive knowledge and experience. The proof is in our projects.
The Pool of Professionals, within which PROram offers the outsourcing of its experts, guarantees versatility and flexibility. Customers can rely on a team of qualified professionals to carry out inspections, provide technical advice and assist with even the most complex welding projects.
Get in touch with our team of experts to find out how to make the most of industrial laser measurement.
Make an appointment for a free consultation and see how Proram solutions can contribute to the success of your business.
