Welding costs are increasing. High material, energy and labour costs are putting a strain on companies’ budgets. Welding defects cause losses and delays. Quality standards require the hiring of inspectors and investment in audits.
The answer to these challenges is outsourcing. It allows you to reduce expenses and increase control over processes, without compromising on quality. Companies working in a project system, instead of hiring full-time specialists, use the services of specialised external companies, such as PROram. They save on training, equipment and additional benefits. They gain access to certified experts without having to set up their own teams.
Cost challenges in welding
- High employment costs
- Welding engineers, inspectors and welders must have the necessary IWI and IWE certification and experience. Their salaries are high. Recruitment and training are further expenses. Staff turnover means that these costs often do not pay off.
- Expensive technology
- Modern welding equipment, robots and quality control systems require large investments. Software purchase, maintenance and updates generate ongoing costs. Not every company can afford this.
- Welding defects and rework
- Welding defects mean rework. Every rework means additional material consumption, loss of time and production delays. In the shipbuilding and offshore industries, every non-conformity can lead to contractual penalties.
- Certification and audits
- Companies must comply with ISO 3834, EN 1090, DNV or ASME standards. Audits are costly and their results affect contracts. A lack of certification for the plant and supervisory personnel means quality problems and the risk of losing customers.
- Material losses and energy consumption
- Poorly selected welding parameters waste raw materials and energy. Poorly planned production leads to unnecessary losses.
Outsourcing avoids these problems. PROram provides specialists, equipment and quality control without the need for large investments.
How does outsourcing help reduce costs in welding?
Hiring qualified welders, IWE engineers and IWI inspectors on a full-time basis is a big expense. PROram provides access to specialists for a specific period of time, without the need to permanently involve them in the company structure. This avoids the costs of recruitment, training and employee benefits.
Modern welding technologies, measuring systems and quality control tools are expensive. Outsourcing gives you access to advanced equipment without having to purchase it. In PROram, we have modern hardware and software offering industrial metrology solutions, including laser tracking, 3D scanning and dimensional control.
PROram’s ‘Pool of Professionals’ is a group of experts who have passed a demanding selection process. There are no random people here. Our engineers, with knowledge and skills backed by industry certifications and international experience, ensure a high standard of work. This translates into measurable benefits. Precise quality control reduces the number of errors and limits the need for costly corrections.
In project work, outsourcing allows you to adjust the number of employees to current needs. In periods of increased demand, the company can quickly increase the number of specialists without long-term commitments.
Companies that outsource can complete more orders in less time, which increases their competitiveness in the market.
Who are the IWI and IWE PROram engineers?
- IWI (International Welding Inspector) – a specialist responsible for weld quality control. He supervises welding processes, performs inspections and approves compliance with standards.
- IWE (International Welding Engineer) – an engineer authorized to design and manage welding processes. They are responsible for selecting the technology and optimising welding parameters.
Projects in the offshore industry, construction and energy sectors must meet strict ISO, EN and DNV standards. Without proper supervision, this can lead to negative audit results and problems with technical acceptance. Certified engineers eliminate this risk.
By outsourcing IWI and IWE specialists, companies can benefit from their knowledge and experience without having to bear the costs of training and permanent employment.
Case study – outsourcing PROram engineers in practice
A good example of the benefits of outsourcing is PROram’s cooperation with the offshore and steel construction industry.
PROram carries out welding inspections and dimensional control of a bridge that is to connect platforms in the Norwegian oil field Valhall. Our client requires precise inspections of structural elements.
PROram’s IWI engineers provide welding supervision, weld quality assessment and dimensional inspection of finished components. Our work contributes to ensuring the best quality and strength of the bridge connecting the two production platforms on the Norwegian shelf.
Take advantage of PROram’s knowledge and experience and reduce costs in welding!
Outsourcing allows you to reduce costs in welding while ensuring the highest quality. PROram customers gain access to certified engineers and modern technologies without the need for large investments.
The main benefits are:
- Lower employment costs – no expenses for permanent employees and training.
- Access to advanced technologies – outsourcing eliminates the need to invest in expensive equipment and software.
- Fewer corrections and material losses – IWI and IWE supervision improves weld quality and reduces errors.
- Faster project implementation – better work organisation and more efficient quality control.
- Greater competitiveness – companies with access to the best specialists can take on more demanding contracts.
Contact us and find out how working with PROram allows you to achieve high quality at a controlled cost.
